Service

S-01

Hazardous Area Classification

Identifying where explosive gas or dust atmospheres can occur, and defining the zones that govern equipment selection.

Every decision about electrical equipment in a hazardous location starts with a sound classification. We assess where flammable gases, vapours or combustible dusts may be present, how often, and for how long — and document the result so that the right equipment is specified and installed.

A hazardous area is defined by three main criteria: the type of hazard (the gas or dust group), the auto-ignition temperature of the hazardous material (the temperature or “T” rating), and the likelihood of the hazard being present in flammable concentrations (the zone).

Getting these criteria right determines which protection concepts and equipment categories are acceptable in each part of a plant. An overly conservative classification adds cost; an under-classified area creates real ignition risk. Our role is to help you reach a classification that is defensible, practical and clearly documented.

01What’s included

  • Identification of sources of release for flammable gases, vapours and combustible dusts
  • Zone definition for gas (Zones 0, 1, 2) and dust (Zones 20, 21, 22) atmospheres
  • Gas / dust group and temperature class (T-rating) determination
  • Documentation to support Ex equipment selection, installation and inspection

02Typical applications

  • Process and petrochemical plants
  • Fuel storage and handling
  • Facilities handling combustible dusts
  • New installations, plant changes and extensions

More services

Ex quick reference

Zones, EPLs, gas groups and temperature classes

The key parameters a classification defines — and that every piece of Ex equipment must be selected against.

Zone classification

Zone 0 gas

An explosive gas atmosphere is present continuously, for long periods or frequently.

Likelihood
Continuous / long periods
Permitted EPL
Ga

Zone 1 gas

An explosive gas atmosphere is likely to occur periodically or occasionally in normal operation.

Likelihood
Likely in normal operation
Permitted EPL
Ga, Gb

Zone 2 gas

An explosive gas atmosphere is not likely to occur in normal operation and, if it does, will persist for a short period only.

Likelihood
Not likely; short duration
Permitted EPL
Ga, Gb, Gc

Zone 20 dust

An explosive atmosphere in the form of a cloud of combustible dust is present continuously, for long periods or frequently.

Likelihood
Continuous / long periods
Permitted EPL
Da

Zone 21 dust

A cloud of combustible dust is likely to occur occasionally in normal operation.

Likelihood
Likely in normal operation
Permitted EPL
Da, Db

Zone 22 dust

A cloud of combustible dust is not likely to occur in normal operation and, if it does, will persist for a short period only.

Likelihood
Not likely; short duration
Permitted EPL
Da, Db, Dc
Temperature classMax. surface temp.
  • T1≤450°C
  • T2≤300°C
  • T3≤200°C
  • T4≤135°C
  • T5≤100°C
  • T6≤85°C
  • IIARepresentative gas: propane
  • IIBRepresentative gas: ethylene
  • IICRepresentative gases: hydrogen, acetylene

Summary for orientation only. Classification and equipment selection must follow the applicable standards (SANS 10108, SANS/IEC 60079 series).

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